Leading manufacturer of custom magnetic pogo pin connectors with precision engineering, waterproof technology, and reliable magnetic coupling solutions for diverse industrial applications.
With over a decade of expertise in precision connector manufacturing, we specialize in designing and producing high-quality magnetic pogo pin connectors that deliver reliable performance across demanding applications.
State-of-the-art Swiss CNC machines ensure tolerances down to ±0.02mm for consistent quality and performance.
Fully automated production processes guarantee consistent quality and rapid turnaround times for large-volume orders.
Comprehensive quality management system ensuring every product meets international standards and customer specifications.
From design consultation to mass production, we provide end-to-end solutions for your magnetic connector needs.
Our proven six-step manufacturing process ensures consistent quality and optimal performance for every magnetic pogo pin connector.
High-precision CNC turning of brass and copper components with tolerances down to ±0.02mm.
Precision grinding operations to achieve optimal surface finish and dimensional accuracy.
Gold, nickel, or custom plating finishes for enhanced conductivity and corrosion resistance.
Precision integration of rare earth magnets with proper polarity and alignment verification.
Comprehensive electrical, mechanical, and magnetic performance testing protocols.
Anti-static packaging with proper labeling and traceability documentation.
Our advanced waterproof magnetic pogo pin connectors feature specialized sealing technologies that provide reliable protection against moisture, dust, and environmental contaminants.
Our magnetic pogo pin connectors serve critical functions across multiple industries and applications.
Biocompatible connectors for patient monitoring equipment, diagnostic devices, and portable medical instruments.
Charging cables, smartphone accessories, wearable devices, and smart home automation systems.
Harsh environment connectors for machinery, robotics, automation systems, and heavy industrial applications.
Test fixtures, automated test equipment (ATE), semiconductor testing, and quality control systems.
Industry-leading expertise, cutting-edge technology, and uncompromising quality standards.
Over 15 years of specialized experience in magnetic pogo pin design and manufacturing with a track record of successful projects across diverse industries.
State-of-the-art Swiss CNC machines, automated assembly lines, and comprehensive testing equipment ensure consistent quality and precision.
Dedicated team of engineers providing design consultation, technical support, and custom solution development from concept to production.
Fast prototype development within 7 days and efficient production scheduling to meet tight project deadlines and market demands.
Brass C360, Beryllium Copper C17200, Phosphor Bronze C5210, Stainless Steel 316L for optimal conductivity and durability.
Gold (Au), Nickel (Ni), Silver (Ag), Palladium Nickel (PdNi), and custom alloy finishes with thickness from 0.13μm to 2.5μm.
NdFeB rare earth magnets (N35-N52 grades), SmCo magnets for high-temperature applications, and custom magnetic strength configurations.
Engineering plastics (PA66, POM, LCP), thermoplastic elastomers, and metal housings with various surface treatments.
±0.02mm
-40°C to +125°C
Up to 20A
50,000+ cycles
Rigorous testing protocols ensure every magnetic pogo pin connector meets the highest standards of performance and reliability.
Contact resistance, insulation resistance, dielectric strength, and current carrying capacity verification.
Temperature cycling, humidity resistance, salt spray testing, and vibration analysis for durability validation.
Magnetic force measurement, insertion/withdrawal force testing, and mechanical life cycle validation.
Common questions about our magnetic pogo pin manufacturing services and technical specifications.
Magnetic pogo pin connectors offer several key advantages: automatic alignment and connection through magnetic attraction, reduced wear and tear due to gentle mating, blind mating capability, waterproof sealing options, and ease of use in handheld or portable devices. They also provide reliable electrical connection with spring-loaded contacts that maintain consistent pressure and low contact resistance.
Yes, we specialize in custom magnetic pogo pin connector design and manufacturing. We can customize the number of pins (2-20 positions), pin configuration, magnetic strength, housing materials, plating finishes, current ratings (up to 20A), and waterproof ratings (IP67/IP68). Our engineering team works closely with customers to develop application-specific solutions that meet exact technical requirements and environmental conditions.
Lead times vary depending on order complexity and quantity. For standard configurations, we typically provide prototypes within 7-10 days and production orders within 2-3 weeks. Custom designs requiring new tooling may take 3-4 weeks for initial samples and 4-6 weeks for production quantities. We maintain inventory of common components to support faster turnaround times for urgent projects.
Our waterproof magnetic pogo pin connectors achieve IP67/IP68 ratings through multiple design features: precision-molded sealing gaskets, specialized waterproof housing materials, optimized magnet placement to maintain sealing integrity, and comprehensive testing including submersion tests. We use advanced injection molding techniques and select materials specifically for their sealing properties and long-term durability in wet environments.
We use premium contact materials including brass C360 for excellent machinability and conductivity, beryllium copper C17200 for high spring force applications, phosphor bronze C5210 for corrosion resistance, and stainless steel 316L for harsh environments. Plating options include gold (0.13-2.5μm) for low contact resistance, nickel for corrosion protection, silver for high conductivity, and palladium nickel for wear resistance.
Our magnetic pogo pin connectors support a wide range of electrical specifications: current ratings from 0.5A to 20A per contact, voltage ratings up to 1000V DC depending on contact spacing and insulation requirements, and contact resistance typically below 50mΩ. For high-current applications, we use larger diameter contacts and enhanced heat dissipation designs. Low-current signal applications can achieve contact resistance below 10mΩ with gold plating.
Our magnetic pogo pin connectors are designed for extended operational life, typically rated for 30,000 to 50,000 mating cycles under normal operating conditions. The actual cycle life depends on factors such as contact materials, plating thickness, operating environment, and mating force. We conduct accelerated life testing to validate durability and can provide extended life designs for applications requiring higher cycle counts.
Yes, we offer comprehensive engineering support throughout the entire project lifecycle. Our services include initial design consultation, 3D CAD modeling, electromagnetic simulation, prototype development, design optimization for manufacturability, and ongoing technical support. Our experienced engineers can recommend optimal configurations based on your specific application requirements, environmental conditions, and performance objectives.
Professional CNC machining and custom parts manufacturing services, meeting your precision machining needs with rapid delivery of high-quality components.
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