Advanced CNC press brake forming and precision sheet metal bending for complex geometries.
State-of-the-art equipment delivers exceptional accuracy with tolerances down to ±0.005″
for aerospace, automotive, and electronics industries.
Multi-axis CNC press brakes with precision positioning and real-time angle monitoring for consistent, repeatable results across all production runs.
Express metal bending services with 24-48 hour turnaround for prototypes and 3-5 days for production runs, including complex multi-bend assemblies.
ISO 9001:2015 certified processes with full traceability, first article inspection, and comprehensive quality documentation for critical applications.
Metal bending is a precision sheet metal fabrication process that uses controlled force to deform flat metal sheets into specific angles and shapes. This fundamental forming operation creates everything from simple brackets to complex enclosures for industrial applications.
Our advanced CNC press brake technology enables precise control over bend angles, radius, and positioning, ensuring consistent results across high-volume production runs. The process accommodates various materials including aluminum, stainless steel, carbon steel, and specialized alloys.
Modern metal bending combines sophisticated tooling with computer-controlled positioning systems to achieve tolerances as tight as ±0.005 inches, making it essential for aerospace, automotive, electronics, and medical device manufacturing.
Our state-of-the-art CNC press brake systems deliver unmatched precision and repeatability for complex metal forming operations, from simple bends to intricate multi-stage geometries.
Advanced multi-axis CNC controllers with real-time feedback systems ensure precise angle control and positioning accuracy.
High-quality hardened steel tooling and custom punch-die sets for specific bend requirements and complex geometries.
Integrated measurement systems and laser angle monitoring ensure consistent quality and dimensional accuracy.
Our precision metal bending services support a comprehensive range of materials, from standard grades to exotic alloys, ensuring optimal results for every application requirement.
Excellent formability and corrosion resistance for aerospace and automotive applications.
Superior corrosion resistance and strength for medical and food processing equipment.
High strength and excellent weldability for structural and industrial applications.
Advanced materials for high-performance applications requiring specific properties.
| Material | Max Thickness | Min Bend Radius | Typical Tolerance |
|---|---|---|---|
| Aluminum 5052 | 0.25″ (6.35mm) | 1 x thickness | ±0.005″ (±0.13mm) |
| Stainless Steel 304 | 0.188″ (4.76mm) | 2 x thickness | ±0.008″ (±0.20mm) |
| Carbon Steel A36 | 0.375″ (9.53mm) | 0.8 x thickness | ±0.005″ (±0.13mm) |
| Copper 110 | 0.125″ (3.18mm) | 1 x thickness | ±0.005″ (±0.13mm) |
The minimum bend radius is critical for preventing material cracking and ensuring structural integrity. Our guidelines follow industry best practices for optimal results.
Rule of Thumb: Minimum bend radius should be at least equal to material thickness for most applications.
Accurate bend allowance calculation is essential for proper part development and material utilization.
Where: BA = Bend Allowance, R = Radius, SB = Supplementary Bend, SA = Supplementary Angle, T = Thickness
Our precision metal bending services serve diverse industries with specialized requirements, from aerospace critical components to consumer electronics enclosures.
Critical components requiring exceptional precision and material traceability for aircraft structures, satellite systems, and defense applications.
High-volume production capabilities for automotive brackets, chassis components, and body panels with consistent quality and rapid delivery.
Precision enclosures and chassis components for electronic devices, telecommunications equipment, and computing systems.
From simple L-brackets to complex multi-bend assemblies, our metal bending capabilities support diverse component requirements across industries.
Comprehensive quality management ensures consistent results and traceability for critical applications, backed by industry certifications and advanced inspection capabilities.
Multiple industry certifications ensure compliance with stringent quality standards.
Advanced metrology equipment provides comprehensive dimensional verification.
Complete traceability and documentation for all quality-critical applications.
Incoming material inspection and certification verification
First article inspection and process parameter verification
Statistical process control and real-time monitoring
Comprehensive dimensional verification and documentation
Design for manufacturability (DFM) guidelines ensure optimal results, cost-effectiveness, and production efficiency for your metal bending projects.
Our engineering team provides comprehensive design for manufacturability reviews, identifying optimization opportunities and potential issues before production.
Common questions about our metal bending services, capabilities, and processes.
The minimum bend radius varies by material type and thickness. General guidelines include: Aluminum (1 x thickness), Mild Steel (0.8 x thickness), Stainless Steel (2 x thickness). For specific applications, we recommend consulting our engineering team to ensure optimal results and prevent material cracking.
Our CNC press brakes can achieve dimensional tolerances of ±0.005″ (±0.13mm) for standard applications and ±0.002″ (±0.05mm) for precision work. Angular accuracy is typically ±0.25 degrees, with tighter tolerances available for critical applications through specialized tooling and setup procedures.
Maximum bending capacity depends on material type and bend length. We can handle up to 0.75″ (19mm) mild steel, 0.5″ (12.7mm) stainless steel, and 0.375″ (9.5mm) aluminum across our full 14-foot bed length. Thicker materials may be possible with shorter bend lengths or specialized tooling arrangements.
Bend allowance calculation considers material thickness, bend radius, and bend angle using the formula: BA = (π/180) × R × A × (T/100), where R is the inside radius plus half the material thickness. We provide detailed calculations and can assist with flat pattern development to ensure accurate part dimensions.
We accept various file formats including DXF, DWG, STEP, IGES, and PDF drawings. 3D CAD files (STEP/IGES) are preferred for complex geometries as they provide complete dimensional information. 2D drawings should include all dimensions, tolerances, and material specifications for accurate quoting.
Yes, we support quantities from single prototypes to high-volume production runs. Our CNC equipment allows for quick setup changes and consistent repeatability, making us cost-effective for both small batch prototyping and large-scale manufacturing requirements with appropriate volume pricing.
We offer comprehensive secondary operations including TIG/MIG welding, deburring, powder coating, anodizing, and assembly services. This allows us to deliver complete finished parts, reducing your supply chain complexity and ensuring consistent quality throughout the entire manufacturing process.
Standard lead times are 24-48 hours for prototypes and 3-5 business days for production runs, depending on complexity and quantity. Rush services are available for critical applications. Lead times may vary based on material availability, secondary operations required, and current production schedule.
Professional CNC machining and custom parts manufacturing services, meeting your precision machining needs with rapid delivery of high-quality components.
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