Professional Shaft Machining Services

Expert manufacturing of forged shafts, welded shafts, gear shafts, motor shafts, and spline shafts with precision engineering and superior quality standards


Leading Shaft Manufacturing Excellence

With decades of experience in precision shaft machining, we specialize in producing high-quality custom shafts for diverse industrial applications. Our state-of-the-art facility combines advanced CNC technology with expert craftsmanship to deliver exceptional results.

From prototype development to high-volume production, we provide comprehensive shaft manufacturing solutions that meet the most demanding specifications and industry standards.

25+
Years Experience
±0.001″
Precision Tolerance
Custom Shaft Manufacturing

Our Shaft Manufacturing Products

We specialize in manufacturing a comprehensive range of precision-engineered shafts designed to meet the specific requirements of various industries and applications

Forged Shafts

Forged Shafts

High-strength forged shafts manufactured through precision hot and cold forging processes. Ideal for applications requiring superior mechanical properties and fatigue resistance.

  • Enhanced grain structure
  • Superior strength-to-weight ratio
  • Excellent fatigue resistance
  • Custom alloy specifications

Welded Shafts

Welded Shafts

Precision welded shaft assemblies combining multiple components into integrated units. Perfect for complex geometries and multi-functional shaft systems.

  • Multi-component integration
  • Cost-effective manufacturing
  • Complex geometry capability
  • Certified welding procedures

Gear Shafts

Gear Shafts

Precision-machined gear shafts for transmission systems, including integral gear and pinion configurations with exact tooth profiles and surface finishes.

  • Precise tooth geometry
  • Various gear types available
  • Heat treatment options
  • Custom pitch specifications

Motor Shafts

Motor Shafts

High-precision motor shafts for electric motors, servo motors, and drive applications with tight tolerances and superior surface finishes for optimal performance.

  • Tight dimensional tolerances
  • Superior surface finish
  • Balanced for high RPM
  • Various shaft configurations

Spline Shafts

Spline Shafts

Precision spline shafts with internal and external splines for torque transmission applications, manufactured to SAE, ANSI, ISO, and DIN standards.

  • Multiple spline standards
  • Internal & external splines
  • High torque capacity
  • Precision involute profiles

Custom Shafts

Custom Shafts

Fully customized shaft solutions designed and manufactured to your exact specifications, including complex geometries and specialized material requirements.

  • Complete customization
  • Engineering support
  • Prototype to production
  • Specialized materials

Advanced Manufacturing Processes

Our comprehensive manufacturing capabilities ensure precision, quality, and reliability in every shaft we produce

CNC Shaft Turning

Precision CNC Machining

Our state-of-the-art CNC turning and milling centers provide exceptional precision and repeatability for shaft manufacturing. With advanced multi-axis capabilities, we can produce complex shaft geometries with tight tolerances.


Multi-axis CNC turning centers up to 76″ diameter capacity

Precision tolerances to ±0.001″ (±0.025mm)

Advanced tooling and workholding systems

Real-time quality monitoring and control
 

Design & Engineering

CAD modeling, stress analysis, and manufacturing optimization

 

Material Processing

Forging, heat treatment, and material preparation

 

Precision Machining

CNC turning, milling, grinding, and finishing operations

 

Quality Control

Dimensional inspection, material testing, and certification

Manufacturing Capabilities

Comprehensive machining capabilities to handle projects from prototype to high-volume production

Technical Specifications

Shaft Dimensions

  • Diameter: 0.5″ to 76″
  • Length: Up to 120″
  • Weight: Up to 50,000 lbs

Tolerance Capabilities

  • Diameter: ±0.001″
  • Length: ±0.005″
  • Straightness: 0.001″ TIR

Surface Finishes

  • Ra: 4-125 µin
  • Ground finish: 8-16 µin
  • Polished: 2-4 µin

Production Volume

  • Prototype: 1-10 pcs
  • Small batch: 10-100 pcs
  • Production: 100+ pcs
Shaft Manufacturing Process

Materials Expertise

  • Carbon Steel (1018, 1045, 4140, 4340)
  • Stainless Steel (303, 304, 316, 17-4 PH)
  • Alloy Steel (4140, 4340, 8620, 9310)
  • Tool Steel (A2, D2, H13, O1)
  • Aluminum Alloys (6061, 7075)
  • Specialty Alloys (Inconel, Hastelloy)

Heat Treatment

  • Annealing and Normalizing
  • Hardening and Tempering
  • Case Hardening (Carburizing)
  • Nitriding and Nitrocarburizing
  • Induction Hardening
  • Stress Relief

Surface Treatments

  • Zinc Plating
  • Chrome Plating
  • Anodizing (Aluminum)
  • Passivation (Stainless)
  • Black Oxide
  • Powder Coating

Industries We Serve

Our precision-engineered shafts serve critical applications across diverse industries worldwide

 

Automotive

Transmission shafts, drive shafts, and powertrain components for vehicles

 

Aerospace

High-performance shafts for aircraft engines and landing gear systems

 

Industrial

Heavy machinery shafts, pump shafts, and industrial equipment components

 

Energy

Generator shafts, turbine components, and renewable energy applications

 

Marine

Propeller shafts, rudder stocks, and marine propulsion systems

 

Medical

Precision shafts for medical devices and diagnostic equipment

 

Defense

Military vehicle components and defense system applications

 

Electronics

Precision motor shafts and semiconductor manufacturing equipment

Quality Assurance & Certifications

Our commitment to quality ensures every shaft meets the highest standards of precision and reliability

Comprehensive Quality Control

Our quality management system ensures consistent excellence throughout the manufacturing process. From incoming material inspection to final product verification, every step is carefully monitored and documented.

Certifications

  • ISO 9001:2015
  • AS9100D (Aerospace)
  • IATF 16949 (Automotive)
  • ISO 14001 (Environmental)

Testing Capabilities

  • CMM Dimensional Inspection
  • Material Hardness Testing
  • Surface Roughness Analysis
  • Non-Destructive Testing
99.8%
Quality Rate
48h
Avg. Lead Time
500+
Projects Monthly
24/7
Production

Frequently Asked Questions

Get answers to common questions about our shaft manufacturing services and capabilities


What types of shafts can you manufacture?

We specialize in manufacturing forged shafts, welded shafts, gear shafts, motor shafts, spline shafts, and custom shaft configurations. Our capabilities include both standard and complex geometries with diameters from 0.5″ to 76″ and lengths up to 120″.


What tolerances can you achieve?

Our precision CNC machining capabilities allow us to achieve dimensional tolerances as tight as ±0.001″ (±0.025mm) for diameter and ±0.005″ for length. Straightness can be maintained to 0.001″ TIR depending on shaft length and complexity.


What materials do you work with?

We work with a wide range of materials including carbon steels (1018, 1045, 4140, 4340), stainless steels (303, 304, 316, 17-4 PH), alloy steels, tool steels, aluminum alloys, and specialty materials like Inconel and Hastelloy.


Do you offer heat treatment services?

Yes, we provide comprehensive heat treatment services including annealing, hardening and tempering, case hardening, nitriding, induction hardening, and stress relief. Our certified heat treatment processes ensure optimal material properties.


What are your typical lead times?

Lead times vary based on complexity and quantity. Standard shafts typically require 1-2 weeks, while complex custom designs may take 3-4 weeks. Rush orders can often be accommodated with expedited scheduling.


Can you handle both prototype and production quantities?

Absolutely. We support projects from single prototype pieces to high-volume production runs. Our flexible manufacturing approach allows us to efficiently handle quantities from 1 piece to thousands of parts.


What quality certifications do you have?

We maintain ISO 9001:2015, AS9100D (aerospace), and IATF 16949 (automotive) certifications. Our quality management system ensures consistent quality and full traceability throughout the manufacturing process.


Do you provide engineering support?

Yes, our experienced engineering team provides design optimization, material selection guidance, manufacturability analysis, and technical consultation to ensure your shaft meets performance requirements while optimizing cost and lead time.

en_USEnglish
Please enable JavaScript in your browser to complete this form.
Click or drag a file to this area to upload.