Industry-leading custom spur gear manufacturing with exceptional precision, quality, and reliability for diverse industrial applications worldwide.
From prototype development to high-volume production, we deliver precision-engineered spur gears that meet the most demanding industrial specifications and quality standards.
Expert engineering services for custom spur gear design based on your specifications, CAD models, or legacy parts. Complete design optimization for maximum performance and durability.
State-of-the-art CNC machining and gear cutting technologies ensure exceptional accuracy and surface finish quality for all spur gear production requirements.
Comprehensive quality control processes including dimensional inspection, gear tooth analysis, and material verification to ensure ISO and AGMA compliance.
Our precision spur gears serve critical applications across diverse industries, from heavy machinery to high-precision automation systems. Each gear is manufactured to exact specifications for optimal performance in demanding operational environments.
Transmission systems, differential assemblies, power steering mechanisms, and engine accessories requiring precise gear ratios and high durability.
Industrial robots, CNC machines, conveyor systems, and automated production equipment demanding exceptional precision and reliability.
Construction equipment, mining machinery, agricultural implements, and material handling systems requiring robust gear solutions.
Wind turbine gearboxes, solar tracking systems, and energy storage mechanisms optimized for long-term operation and efficiency.
We work with premium materials and maintain strict adherence to international standards, ensuring optimal performance characteristics for every application.
Our quality management system ensures consistent excellence through rigorous testing protocols and compliance with international standards. Every gear undergoes comprehensive inspection before delivery.
Comprehensive quality management system ensuring consistent manufacturing processes and continuous improvement.
Manufacturing to AGMA quality grades 5-15, with precision grinding capabilities for critical applications.
CMM measurement, gear rolling testing, surface roughness analysis, and complete dimensional verification for every part.
Our integrated manufacturing approach combines cutting-edge technology with decades of expertise to deliver superior spur gears.
CAD modeling, stress analysis, and optimization for specific application requirements and performance criteria.
CNC gear cutting, hobbing, and shaping using state-of-the-art equipment for exceptional accuracy and surface finish.
Controlled heat treatment processes including case hardening, induction hardening, and tempering for optimal properties.
Comprehensive inspection including dimensional verification, material testing, and performance validation.
Delivering exceptional value through precision engineering, quality manufacturing, and comprehensive customer support.
Rapid prototyping and production capabilities with flexible scheduling to meet urgent delivery requirements.
Cost-effective solutions without compromising quality through efficient manufacturing processes and volume discounts.
Dedicated engineering team providing technical consultation and design optimization throughout the project lifecycle.
Comprehensive warranty and quality assurance backed by rigorous testing and certification processes.
Worldwide shipping capabilities with secure packaging and tracking for international customers and projects.
Tailored manufacturing solutions for unique applications including prototyping, reverse engineering, and specialty materials.
Get answers to common questions about our spur gear manufacturing services and capabilities.
Lead times vary based on complexity and quantity. Standard custom gears typically require 2-4 weeks, while complex or high-volume orders may take 4-8 weeks. We offer expedited services for urgent requirements with rush delivery options available.
We manufacture to AGMA quality grades 5-15 and ISO 1328 standards. Our facility is ISO 9001:2015 certified, and we provide complete inspection reports including dimensional verification, material certificates, and gear rolling test data for every order.
Yes, we specialize in reverse engineering services. We can work from worn parts, legacy drawings, or even just specifications to recreate or improve upon existing designs. Our engineering team uses advanced measurement techniques to ensure accurate reproduction.
We accommodate orders from single prototypes to high-volume production runs. There is no strict minimum order quantity, though pricing becomes more economical with larger quantities. We work with each customer to find the most cost-effective solution for their needs.
Yes, we provide comprehensive heat treatment including case hardening, induction hardening, and tempering. Surface finishing options include grinding, polishing, coating, and plating. All treatments are performed in-house or through certified partners to maintain quality control.
We accept all major CAD file formats including SolidWorks, AutoCAD, Inventor, STEP, IGES, and PDF drawings. Our engineering team can also work from hand sketches, photographs of existing parts, or verbal specifications to create detailed designs.
We use statistical process control, first article inspection, and continuous monitoring throughout production. Every gear is inspected using CMM equipment, and we maintain detailed quality records. Our ISO 9001 certified quality management system ensures consistent results across all orders.
Contact our engineering team today for technical consultation, pricing information, and to discuss your specific spur gear manufacturing requirements.
123 Manufacturing Drive
Industrial City, ST 12345
Monday – Friday: 8:00 AM – 6:00 PM
Saturday: 9:00 AM – 2:00 PM
24/7 Emergency Support
engineering@spurgearpro.com