Precision Bevel Gear Manufacturing Services
Custom spiral and straight bevel gears engineered for automotive, industrial, and aerospace applications with unmatched precision and quality
Get Instant QuoteComprehensive Bevel Gear Solutions
We specialize in manufacturing high-precision bevel gears that deliver exceptional performance in demanding applications. Our advanced manufacturing capabilities ensure superior quality and reliability.
Custom Design
Tailored solutions for your specific requirements
Premium Quality
ISO certified manufacturing processes
Fast Delivery
Quick turnaround times without compromising quality
Expert Support
Professional engineering consultation
Bevel Gear Types & Specifications
We manufacture a complete range of bevel gears designed to meet the demanding requirements of modern industrial applications
Spiral Bevel Gears
Spiral bevel gears feature curved teeth that mesh gradually, providing smooth and quiet operation with higher load capacity. Ideal for high-speed applications and heavy-duty industrial use.
Straight Bevel Gears
Straight bevel gears have straight teeth and are the most common type of bevel gear. They offer reliable performance, cost-effectiveness, and are suitable for moderate speed applications.
Zerol Bevel Gears
Zerol bevel gears are spiral bevel gears with a zero spiral angle. They combine the advantages of both straight and spiral bevel gears, offering smooth operation with easier manufacturing.
Custom Designs
Our engineering team specializes in creating custom bevel gear solutions tailored to your specific application requirements, including unique geometries and special materials.
Advanced Manufacturing Process
Our state-of-the-art manufacturing facility utilizes the latest technology and precision equipment to ensure consistent quality and dimensional accuracy
Design & Engineering
CAD modeling and gear tooth profile optimization using advanced software
Material Preparation
High-grade steel selection and heat treatment preparation
Precision Cutting
CNC gear cutting using advanced hobbing and milling techniques
Quality Control
CMM inspection and gear testing for dimensional accuracy
Cutting Methods & Technologies
Spiral Bevel Cutting
- Gleason and Klingelnberg methods
- Face hobbing technology
- 5-axis CNC machining
- Computer-controlled tooth generation
Straight Bevel Cutting
- Straight tooth generation
- Planing method
- Milling machine cutting
- Form cutting techniques
Technical Specifications
Comprehensive technical capabilities designed to meet the most demanding engineering requirements
Manufacturing Capabilities
| Diameter Range | 5mm - 2000mm |
| Module Range | 0.3 - 25 |
| Tooth Count | 8 - 200 teeth |
| Precision Grade | DIN 5-9, AGMA 8-15 |
| Face Width | Up to 500mm |
| Hardness Range | 200-700 HV |
| Surface Finish | Ra 0.8-3.2 μm |
| Annual Capacity | 50,000+ pieces |
Materials & Heat Treatment
Standard Materials
AISI 1045, 1050
AISI 4140, 4340
316, 17-4PH
D2, H13
Heat Treatment Options
- Carburizing and hardening
- Induction hardening
- Nitriding treatment
- Quenching and tempering
- Stress relieving
- Case hardening
Industry Applications
Our bevel gears are trusted by leading companies across multiple industries for their reliability and precision performance
Automotive Industry
Essential components for differential systems, transmission assemblies, and steering mechanisms in vehicles.
- Differential assemblies
- Transfer cases
- Final drive units
- Steering systems
Aerospace Industry
High-precision bevel gears for aircraft engines, landing gear systems, and flight control mechanisms.
- Turbine drive systems
- Helicopter transmissions
- Actuator mechanisms
- Auxiliary power units
Industrial Equipment
Robust bevel gears for heavy machinery, conveyor systems, and industrial automation equipment.
- Mining equipment
- Construction machinery
- Printing presses
- Textile machinery
Marine Applications
Corrosion-resistant bevel gears for marine propulsion systems and deck machinery.
- Propulsion systems
- Winch mechanisms
- Steering gear
- Crane drives
Robotics & Automation
Precision bevel gears for robotic joints, actuators, and automated manufacturing systems.
- Robotic arms
- CNC machines
- Pick and place systems
- Servo mechanisms
Power Generation
High-torque bevel gears for wind turbines, generators, and power transmission systems.
- Wind turbine gearboxes
- Generator drives
- Turbine systems
- Power converters
Quality Assurance & Certifications
Our commitment to quality ensures every bevel gear meets the highest industry standards and customer expectations
Quality Control Process
Material Inspection
Complete material certification and chemical composition analysis
In-Process Monitoring
Real-time monitoring of cutting parameters and dimensional accuracy
CMM Inspection
Coordinate measuring machine verification of critical dimensions
Performance Testing
Load testing, noise measurement, and vibration analysis
Certifications & Standards
ISO 9001:2015
Quality Management System
AS9100D
Aerospace Quality Standard
AGMA Standards
Gear Manufacturing
ITAR Compliant
Defense Applications
Testing Equipment
- Coordinate Measuring Machines (CMM)
- Gear measuring centers
- Surface roughness testers
- Hardness testing equipment
- Noise and vibration analyzers
Why Choose Our Bevel Gears
Experience the advantages of working with a premier bevel gear manufacturer committed to excellence and innovation
Superior Precision
Advanced CNC machining and precision measuring equipment ensure exceptional dimensional accuracy and consistent quality across all products.
Fast Turnaround
Streamlined production processes and efficient project management deliver your bevel gears on time, every time.
Custom Solutions
Our engineering team works closely with you to develop custom bevel gear solutions tailored to your specific application requirements.
Proven Reliability
Decades of experience and thousands of successful projects demonstrate our commitment to delivering reliable, high-performance bevel gears.
Cost Effective
Optimized manufacturing processes and volume pricing ensure you receive the best value without compromising on quality or performance.
Expert Support
Our technical support team provides comprehensive assistance from initial design consultation through post-delivery support and maintenance.
Frequently Asked Questions
Get answers to common questions about our bevel gear manufacturing services and capabilities
What is the difference between spiral and straight bevel gears?
Spiral bevel gears have curved teeth that mesh gradually, providing smoother operation, higher load capacity, and reduced noise compared to straight bevel gears. Straight bevel gears have straight teeth and are simpler to manufacture, making them more cost-effective for moderate-speed applications. Spiral bevel gears are preferred for high-speed, high-torque applications.
What materials do you use for bevel gear manufacturing?
We work with a wide range of materials including carbon steel (AISI 1045, 1050), alloy steel (AISI 4140, 4340), stainless steel (316, 17-4PH), tool steel (D2, H13), and specialized materials for specific applications. All materials undergo proper heat treatment processes including carburizing, induction hardening, and nitriding to achieve the required hardness and durability.
What precision grades can you achieve?
We can manufacture bevel gears to DIN quality grades 5-9 and AGMA quality classes 8-15, depending on the application requirements. Our precision manufacturing capabilities include tight dimensional tolerances, surface finish control, and comprehensive quality inspection using CMM and gear measuring centers to ensure consistent accuracy.
How do you determine the optimal bevel gear design for my application?
Our engineering team considers multiple factors including load requirements, speed ratios, operating environment, space constraints, and performance expectations. We use advanced gear design software for tooth profile optimization, contact analysis, and stress calculations to ensure optimal performance and longevity in your specific application.
What is your typical lead time for custom bevel gears?
Lead times vary depending on the complexity and quantity of the order. Standard bevel gears typically require 2-4 weeks, while custom designs may take 4-8 weeks including design validation and tooling preparation. We provide detailed project schedules and maintain regular communication throughout the manufacturing process to ensure on-time delivery.
Do you provide testing and certification documentation?
Yes, we provide comprehensive documentation including material certificates, dimensional inspection reports, hardness test results, and performance test data. For aerospace and defense applications, we can provide full traceability documentation and comply with ITAR requirements. All testing is performed using calibrated equipment traceable to national standards.
Can you reverse engineer existing bevel gears?
Absolutely. Our reverse engineering capabilities include detailed measurement and analysis of existing gears to create accurate CAD models and manufacturing specifications. We can improve upon existing designs for better performance, reliability, or cost-effectiveness while maintaining compatibility with existing systems.
What post-delivery support do you provide?
We offer comprehensive post-delivery support including technical consultation, maintenance recommendations, spare parts supply, and troubleshooting assistance. Our engineering team remains available to address any questions or concerns and provide ongoing support throughout the product lifecycle.