Advanced Medical Device Manufacturing & Prototyping

Transform your medical innovations from concept to market with our ISO 13485 certified precision manufacturing services. We specialize in rapid prototyping, CNC machining, 3D printing, and injection molding for the healthcare industry.

Medical Device CNC Machining

Trusted by Leading Medical Device Companies

Over 86% of Fortune 500 medical equipment companies rely on our manufacturing capabilities

ISO 13485 Certification
ISO 13485:2016 Certified

FDA Compliant Processes

ITAR Registered

Comprehensive Medical Manufacturing Solutions

From rapid prototyping to full-scale production, we accelerate your time-to-market with precision manufacturing capabilities designed specifically for the medical industry.

 

Precision CNC Machining

5-axis CNC machining with tolerances up to ±0.001″ for surgical instruments, implants, and medical components using medical-grade materials.

  • • Titanium Ti-6Al-4V ELI
  • • 316L Stainless Steel
  • • PEEK & PPSU Plastics
  • • Surface finish Ra 0.2μm
 

Medical 3D Printing

Advanced additive manufacturing for complex geometries, rapid prototyping, and patient-specific medical devices with biocompatible materials.

  • • SLA & SLS Technologies
  • • Biocompatible Resins
  • • Metal 3D Printing
  • • Surgical Guides
 

Injection Molding

High-volume production of medical device components with cleanroom manufacturing and comprehensive quality documentation.

  • • Class 7 Cleanroom
  • • Medical Grade Polymers
  • • Multi-shot Molding
  • • Insert Molding
 

Rapid Prototyping

Fast iteration cycles for medical device development with production-grade materials and comprehensive design feedback.

  • • Functional Prototypes
  • • Design Validation
  • • Clinical Testing Parts
  • • Bridge Tooling

From Prototype to Production

Our systematic approach ensures your medical device moves efficiently through each development stage with regulatory compliance at every step.

1

Concept Prototyping

Create functional prototypes for initial design validation and proof-of-concept testing.

2

Engineering Validation

Test functionality and performance with engineering-grade materials and processes.

3

Design Validation

Validate performance, appearance, and manufacturing feasibility for market readiness.

4

Production Validation

Verify manufacturing processes and quality systems for full-scale production.

5

Mass Production

Scale to full production with consistent quality and regulatory compliance.

Medical Device Applications

Our manufacturing capabilities serve diverse medical applications, from handheld diagnostic devices to complex surgical instruments and implantable components.

Diagnostic Equipment

Housings, sensors, and precision components for medical testing devices and analyzers.

Surgical Instruments

Precision-machined tools, forceps, scissors, and minimally invasive surgical devices.

Orthopedic Implants

Hip, knee, and spinal implants with complex geometries and biocompatible surfaces.

Cardiovascular Devices

Stents, catheters, and components for cardiac monitoring and treatment systems.

Dental Products

Custom prosthetics, aligners, surgical guides, and dental instrument components.

Prosthetic Components

Lightweight, durable components for prosthetic limbs and assistive devices.

3D Printed Medical Devices

Advanced Materials & Surface Treatments

We work with the most advanced medical-grade materials and provide specialized surface treatments for biocompatibility and performance.

Medical-Grade Materials

Biocompatible Metals

  • • Titanium Ti-6Al-4V ELI (Extra Low Interstitial)
  • • 316L Stainless Steel (Low Carbon)
  • • Cobalt-Chrome Alloys (CoCrMo)
  • • Tantalum for bone integration

High-Performance Polymers

  • • PEEK (Polyetheretherketone)
  • • PPSU (Polyphenylsulfone)
  • • UHMWPE (Ultra-High Molecular Weight PE)
  • • Medical-grade silicone (USP Class VI)

3D Printing Resins

  • • BioMed Clear for surgical guides
  • • Dental LT Clear for orthodontics
  • • Flexible 80A for soft tissue simulation
  • • Ceramic-filled resins for strength

Surface Treatments

Biocompatible Finishes

  • • Passivation for corrosion resistance
  • • Electropolishing for smooth surfaces
  • • Anodizing for enhanced durability
  • • Plasma coating for bioactivity

Specialized Coatings

  • • Antimicrobial silver coatings
  • • Hydrophilic/hydrophobic treatments
  • • Drug-eluting coatings
  • • Wear-resistant diamond-like carbon

Quality Standards

  • • Surface roughness: Ra 0.2μm to 3.2μm
  • • Dimensional tolerances: ±0.001″
  • • 100% dimensional verification
  • • Material traceability documentation

Uncompromising Quality & Compliance

Our quality management system ensures every medical device component meets the highest industry standards and regulatory requirements.

ISO 13485 Certificate

ISO 13485:2016

Medical Device Quality Management System certification for design and manufacturing.

 

FDA Compliance

Processes designed to support 510(k) submissions and FDA device approvals.

 

Cleanroom Manufacturing

ISO Class 7 (10,000) cleanroom with continuous particle monitoring.

 

Documentation

Complete traceability, CoCs, material certifications, and inspection reports.

Medical Injection Molding

Advanced Quality Control

Inspection & Testing

  • • CMM measurement accuracy to 0.001mm
  • • First article inspection (FAI)
  • • In-process quality monitoring
  • • Final inspection with full reporting

Regulatory Support

  • • Design control documentation
  • • Risk management (ISO 14971)
  • • Biocompatibility testing support
  • • Change control procedures

Success Story: Surgical Instrument Innovation

How we helped a leading medical device company accelerate their minimally invasive surgical tool development

Precision Surgical Instruments

The Challenge

A medical device startup needed to develop a new minimally invasive surgical instrument with complex geometry and tight tolerances. Traditional manufacturing methods were too slow and expensive for their rapid iteration needs.

Our Solution


  • 5-axis CNC machining for complex internal channels

  • Rapid prototyping with 3D printing for initial testing

  • Surface passivation for biocompatibility

  • Complete documentation package for FDA submission

Results

50%
Faster Development
30%
Cost Reduction

Frequently Asked Questions

Get answers to common questions about medical device manufacturing and prototyping

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