Expert Metal Casting Services for Precision Manufacturing

Transform your designs into high-quality metal components with our advanced die casting, investment casting, and sand casting solutions. Serving automotive, aerospace, medical, and industrial sectors worldwide.

Metal Casting Process

What is Metal Casting?

Metal casting is a fundamental manufacturing process where molten metal is poured into a mold cavity to create complex three-dimensional shapes. This time-tested technique enables the production of intricate components that would be difficult or impossible to achieve through other manufacturing methods.

Metal Casting Process Steps

The Metal Casting Advantage

Complex Geometries

Create intricate internal passages, undercuts, and complex shapes impossible with machining alone.

Material Efficiency

Minimize waste by creating near-net-shape components that require minimal secondary operations.

Cost-Effective Production

Ideal for both prototype development and high-volume manufacturing runs.

Superior Material Properties

Achieve excellent mechanical properties through controlled solidification and heat treatment.

Our Metal Casting Services

We offer comprehensive metal casting solutions tailored to your specific requirements. From rapid prototyping to high-volume production, our advanced facilities and experienced team deliver exceptional results.

Die Casting Parts

Die Casting Services

High-pressure die casting for producing precise, thin-walled components with excellent surface finish. Ideal for high-volume production of aluminum, zinc, and magnesium parts.

  Tolerances: ±0.003″ – 0.005″
  Lead Time: 3-6 weeks
  Volume: 1000+ pieces
  • • Aluminum die casting (A380, A383, A413)
  • • Zinc die casting (Zamak 3, 5, 7)
  • • Magnesium die casting (AZ91D, AM60B)
  • • Secondary operations available
Investment Casting Parts

Investment Casting

Precision lost-wax casting for complex geometries with superior surface finish. Perfect for aerospace, medical, and high-performance applications requiring tight tolerances.

  Tolerances: ±0.005″ – 0.010″
  Lead Time: 4-8 weeks
  Volume: 10-10,000 pieces
  • • Stainless steel (304, 316, 17-4PH)
  • • Carbon steel and alloy steel
  • • Superalloys (Inconel, Hastelloy)
  • • Aluminum and titanium alloys
Sand Casting Process

Sand Casting Services

Versatile and cost-effective casting method for large components and prototypes. Excellent for iron, steel, and aluminum parts with flexible design modifications.

  Tolerances: ±0.030″ – 0.060″
  Lead Time: 2-5 weeks
  Volume: 1-1000+ pieces
  • • Gray and ductile iron casting
  • • Carbon and alloy steel casting
  • • Aluminum sand casting
  • • Large component capabilities

Metal Casting Materials

We work with a comprehensive range of metals and alloys to meet your specific performance requirements. Our material expertise ensures optimal properties for your application.

Aluminum Alloys

Lightweight, corrosion-resistant with excellent thermal conductivity

  • A380, A383, A413
  • 6061, 6063
  • 356, 357

Stainless Steel

Superior corrosion resistance and high-temperature performance

  • 304, 316, 316L
  • 17-4PH, 15-5PH
  • Duplex grades

Carbon Steel

High strength and durability for demanding applications

  • 1020, 1045
  • 4140, 4340
  • 8620, 9310

Specialty Alloys

Advanced materials for extreme environments

  • Inconel, Hastelloy
  • Titanium alloys
  • Copper alloys

Industries We Serve

Our metal casting expertise spans across multiple industries, delivering custom solutions that meet stringent quality and performance standards.

Automotive

Engine blocks, transmission housings, suspension components, brake parts, and decorative trim pieces.

  • • Engine components
  • • Transmission parts
  • • Chassis components
  • • Safety systems

Aerospace

Turbine blades, structural components, landing gear parts, and precision aerospace hardware.

  • • Turbine components
  • • Structural brackets
  • • Landing gear parts
  • • Avionics housings

Medical

Surgical instruments, implant components, medical device housings, and diagnostic equipment parts.

  • • Surgical instruments
  • • Implant components
  • • Device housings
  • • Diagnostic equipment

Industrial

Pump housings, valve bodies, machinery components, and heavy equipment parts.

  • • Pump components
  • • Valve bodies
  • • Machinery parts
  • • Equipment housings

Oil & Gas

Wellhead components, pipeline fittings, drilling equipment, and processing machinery parts.

  • • Wellhead equipment
  • • Pipeline components
  • • Drilling tools
  • • Processing equipment

Energy

Power generation components, renewable energy parts, and electrical system housings.

  • • Turbine components
  • • Generator parts
  • • Solar mounting
  • • Wind energy components

Our Metal Casting Process

From initial design consultation to final delivery, our streamlined process ensures quality, precision, and on-time delivery for every project.

1

Design Analysis

Review your design for manufacturability, optimize for casting process, and provide DFM recommendations.

2

Tooling & Setup

Create precision tooling, prepare molds, and establish optimal process parameters for your specific requirements.

3

Production

Execute casting process with real-time quality monitoring, dimensional inspection, and material verification.

4

Finishing & Delivery

Apply secondary operations, final inspection, packaging, and on-time delivery to your specifications.

Metal Casting Process Flow

Why Choose Our Metal Casting Services

With decades of experience and state-of-the-art facilities, we deliver superior metal casting solutions that exceed expectations.

ISO Certified Quality

ISO 9001:2015 certified processes ensure consistent quality and continuous improvement in all our operations.

Fast Turnaround

Streamlined processes and efficient workflow management deliver your parts faster without compromising quality.

Expert Team

Experienced engineers and technicians provide technical expertise and support throughout your project.

Advanced Testing

Complete material testing, dimensional inspection, and quality validation ensure parts meet specifications.

Global Reach

Worldwide shipping capabilities and local support ensure seamless service regardless of your location.

Competitive Pricing

Optimized processes and supply chain management deliver exceptional value without sacrificing quality.

Frequently Asked Questions

Get answers to common questions about our metal casting services, processes, and capabilities.

What types of metals can you cast?

What is the difference between die casting and investment casting?

What tolerances can you achieve with metal casting?

What is the minimum order quantity for metal casting?

How long does the metal casting process take?

Do you provide secondary operations and finishing services?

What quality certifications do you maintain?

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