Precision-engineered spring-loaded connectors for mission-critical applications. We deliver custom pogo pin solutions with unmatched reliability and performance.
We specialize in precision manufacturing of spring-loaded pogo pin connectors for demanding applications across medical devices, consumer electronics, automotive systems, and aerospace equipment.
Pogo pin connectors are sophisticated spring-loaded electrical connectors consisting of three primary components: a precision-machined barrel, a spring-loaded plunger, and an internal compression spring. These components work together to provide reliable, temporary electrical connections with consistent contact force.
Engineered for consistent performance across thousands of mating cycles
CNC machined to tolerances down to ±0.02mm for optimal performance
Suitable for testing, charging, data transfer, and permanent connections
Our advanced six-step manufacturing process ensures every pogo pin connector meets the highest standards of quality and performance.
High-precision CNC machining of brass and copper components using Swiss-type lathes for dimensional accuracy down to micrometers.
Critical surface finishing to achieve optimal contact geometry and ensure consistent electrical performance across all contact points.
Advanced plating processes including gold, nickel, and palladium to enhance corrosion resistance and electrical conductivity.
Careful assembly of barrel, spring, and plunger components using specialized tooling to ensure proper spring compression and alignment.
Comprehensive testing including dimensional verification, electrical continuity, spring force measurement, and durability validation.
Anti-static packaging in controlled environment to maintain product integrity and prevent contamination during shipping.
We utilize only the highest quality materials to ensure optimal performance, longevity, and reliability in demanding applications.
Our rigorous quality assurance program ensures every pogo pin connector meets stringent performance standards before shipment.
Precision measurement using coordinate measuring machines (CMM) and optical comparators to verify all critical dimensions.
Comprehensive electrical characterization including resistance measurement, current carrying capacity, and contact reliability testing.
Spring force verification, compression testing, and lifecycle validation to ensure consistent mechanical performance.
Salt spray testing, thermal cycling, humidity resistance, and vibration testing to validate performance in harsh conditions.
Our pogo pin connectors serve critical functions across multiple industries, providing reliable connections where traditional connectors cannot meet the demands.
Our experienced engineering team works closely with clients to develop custom pogo pin connector solutions that meet specific application requirements and performance criteria.
Free design consultation to understand your specific requirements and recommend optimal connector solutions.
From concept to prototype in just 7 days. Test and validate your design before committing to full production.
Detailed analysis and optimization of electrical, mechanical, and thermal performance characteristics.
Scalable manufacturing from prototype quantities to high-volume production with consistent quality.
Our advanced manufacturing facility features the latest CNC machining equipment, automated assembly systems, and comprehensive quality control infrastructure.
Fully automated assembly lines with robotic handling systems ensure consistent quality and high production efficiency.
ISO 9001:2015 certified quality management system ensures consistent processes and continuous improvement.
Class 10,000 cleanroom facilities for contamination-free assembly and packaging of sensitive components.
Common questions about our pogo pin connector manufacturing services and capabilities.
Our minimum order quantity varies depending on the complexity of the design and specifications. For standard modifications, we can accommodate orders as small as 100 pieces. For completely custom designs, the minimum quantity is typically 500-1000 pieces to justify tooling costs.
Lead times depend on the complexity of the design. Simple modifications to existing designs can be completed in 2-3 weeks. Complex custom designs requiring new tooling typically take 4-6 weeks for prototypes and 6-8 weeks for production quantities. We offer expedited services for urgent requirements.
Our pogo pin connectors are available in various current ratings from low-power signal applications (50mA) up to high-current power applications (10A continuous). The current rating depends on factors such as pin diameter, contact area, plating material, and thermal management requirements.
Yes, we specialize in connectors for demanding environments. Our products can be designed for operating temperatures from -55°C to +125°C, with various sealing options for moisture protection, and specialized platings for corrosion resistance in marine or chemical environments.
All our products are manufactured under ISO 9001:2015 quality standards. We provide comprehensive test reports including dimensional inspection, electrical testing, mechanical testing, and environmental testing. Additional certifications such as UL, CE, or RoHS compliance can be provided upon request.
Absolutely! Our experienced engineering team provides comprehensive design assistance including connector selection, mechanical integration guidance, electrical analysis, and application-specific optimization. We offer free initial consultations to help you select the optimal solution for your requirements.
We work with various materials including brass (C36000), beryllium copper, and stainless steel. Plating options include gold for maximum conductivity and corrosion resistance, nickel for cost-effective protection, and palladium for superior wear resistance. Plating thickness can be customized from 0.5 to 50 microinches.
Yes, we specialize in magnetic pogo pin connectors that combine the reliability of spring-loaded contacts with the convenience of magnetic alignment and retention. These are ideal for charging applications, wearable devices, and situations requiring frequent connect/disconnect cycles.
Professional CNC machining and custom parts manufacturing services, meeting your precision machining needs with rapid delivery of high-quality components.
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