Professional Pogo Pin Connector Manufacturing Services

Industry-leading precision manufacturing of Pogo Pin Connectors and Magnetic Pogo Pin solutions. From custom design to mass production, we deliver reliable connectivity solutions for your electronic applications.

Precision Pogo Pin Manufacturing

Leading Pogo Pin Manufacturing Excellence

With over 15 years of expertise in precision connector manufacturing, we specialize in high-quality Pogo Pin Connectors and Magnetic Pogo Pin solutions that meet the most demanding industry standards.

Pogo Pin Manufacturing Facility

Why Choose Our Manufacturing Services?

ISO 9001:2015 Certified Quality

Rigorous quality management systems ensuring consistent excellence in every Pogo Pin connector we manufacture.

Advanced Manufacturing Technology

State-of-the-art CNC machining and precision assembly equipment for superior product consistency and reliability.

Fast Prototyping & Production

From concept to prototype in 7 days, with full production capabilities for both small batches and large-scale manufacturing.

Global Supply Chain

Worldwide distribution network ensuring timely delivery of Pogo Pin connectors to customers across all continents.

Comprehensive Pogo Pin Manufacturing Services

From custom design to mass production, we offer complete manufacturing solutions for all your Pogo Pin connector requirements.

Standard Pogo Pin Connectors

Standard Pogo Pin Connectors

  • Spring-loaded contact pins
  • Multiple tip configurations
  • Current ratings: 1A to 50A
  • Gold, Silver, Palladium plating
  • Temperature range: -40°C to +125°C
  • 100,000+ mating cycles

Magnetic Pogo Pin Connectors

Magnetic Pogo Pin Connectors

  • Magnetic self-alignment
  • Waterproof IP67 rating
  • 2-pin to 8-pin configurations
  • Strong magnetic force (60g-500g)
  • Perfect for wearable devices
  • Easy connect/disconnect

Custom Pogo Pin Design

Custom Design Services

  • Application-specific design
  • 3D modeling and prototyping
  • Material selection optimization
  • Performance testing validation
  • Design for manufacturability
  • IP protection analysis

Our Precision Manufacturing Process

Each Pogo Pin connector undergoes a rigorous 6-step manufacturing process to ensure superior quality and performance.

Pogo Pin Manufacturing Process
 

1. Precision Turning

High-precision CNC turning of plunger, barrel, and spring components using Swiss-type machines for dimensional accuracy within ±0.002mm.

 

2. Heat Treatment

Controlled heat treatment process to optimize material properties, ensuring proper spring tension and durability for extended service life.

 

3. Surface Plating

Application of gold, silver, or palladium plating to contact surfaces for optimal conductivity and corrosion resistance.

 

4. Precision Assembly

Careful assembly of components under controlled environments, ensuring proper spring compression and electrical contact integrity.

 

5. Quality Testing

Comprehensive electrical and mechanical testing including contact resistance, spring force, and lifecycle validation testing.

 

6. Packaging & Delivery

Professional packaging in anti-static materials with complete documentation and certificates of compliance for safe delivery.

Pogo Pin Connector Applications

Our precision-manufactured Pogo Pin connectors serve diverse industries requiring reliable electrical connections in compact designs.

 

Consumer Electronics

Smartphones, tablets, wearable devices, wireless earbuds, and charging stations requiring compact, reliable connections.

 

Medical Devices

Patient monitoring equipment, diagnostic tools, implantable devices, and portable medical instruments.

 

Automotive

Electronic control units, sensor connections, infotainment systems, and electric vehicle charging interfaces.

 

Aerospace

Avionics systems, satellite equipment, unmanned vehicles, and mission-critical communication devices.

Pogo Pin Application Examples

Rigorous Quality Control Standards

Our commitment to excellence is reflected in our comprehensive quality control measures, ensuring every Pogo Pin connector meets the highest industry standards.

 

ISO 9001:2015 Certification

Comprehensive quality management system ensuring consistent product quality and continuous improvement processes.

 

Advanced Testing Equipment

State-of-the-art metrology and testing equipment for dimensional, electrical, and mechanical validation.

 

Statistical Process Control

Real-time monitoring and control of manufacturing processes to maintain consistent product quality.

Pogo Pin Testing Equipment
Pogo Pin Quality Testing

Premium Materials for Superior Performance

We utilize only the finest materials to ensure optimal electrical conductivity, mechanical durability, and corrosion resistance.

Pogo Pin Materials

Brass (C260)

Excellent machinability and electrical conductivity. Ideal for standard applications requiring good mechanical properties and cost-effectiveness.

Beryllium Copper (C17200)

Superior spring properties and electrical conductivity. Perfect for high-performance applications requiring extended lifecycle and reliability.

Stainless Steel (316L)

Exceptional corrosion resistance and mechanical strength. Suitable for harsh environments and medical applications.

Gold Plating

Premium surface finish providing excellent conductivity, corrosion resistance, and low contact resistance for critical applications.

Why Choose Our Pogo Pin Manufacturing Services?

With over 15 years of manufacturing excellence, we’ve become the trusted partner for leading technology companies worldwide.

15+

Years of Experience

Over 15 years of specialized experience in Pogo Pin connector design and manufacturing.

5000+

Custom Solutions

Over 5,000 custom Pogo Pin connector solutions delivered to clients across various industries.

99.8%

Quality Rate

Industry-leading 99.8% quality rate through rigorous testing and quality control processes.

7

Days Prototyping

Rapid prototyping service delivering functional prototypes in just 7 days for faster product development.

Technical Specifications

Comprehensive technical specifications for our standard and custom Pogo Pin connector products.

Electrical Specifications

Current Rating:
1A – 50A
Voltage Rating:
Up to 1000V DC
Contact Resistance:
≤ 20mΩ
Insulation Resistance:
≥ 1000MΩ
Dielectric Strength:
1000V AC/min

Mechanical Specifications

Mating Cycles:
100,000+ cycles
Spring Force:
30g – 500g
Operating Temperature:
-40°C to +125°C
Pin Diameter:
0.5mm – 3.0mm
Travel Distance:
0.5mm – 6.0mm

Frequently Asked Questions

Get answers to common questions about our Pogo Pin connector manufacturing services and capabilities.

What is the minimum order quantity for custom Pogo Pin connectors?

Our minimum order quantity for custom Pogo Pin connectors is typically 1,000 pieces. However, we can accommodate smaller quantities for prototyping and testing purposes. For standard products, we offer flexible MOQs starting from 100 pieces.

How long does it take to manufacture custom Pogo Pin connectors?

Our standard lead time for custom Pogo Pin connector manufacturing is 2-4 weeks depending on complexity and quantity. For prototypes, we offer expedited service with delivery in 7-10 days. We also provide regular production updates throughout the manufacturing process.

What testing and quality certifications do you provide?

We provide comprehensive testing including electrical testing (contact resistance, insulation resistance), mechanical testing (spring force, lifecycle), and environmental testing (temperature, humidity). All products come with ISO 9001:2015 certification and detailed test reports.

Can you help with Pogo Pin connector design and engineering?

Yes, we offer complete design and engineering services including application analysis, 3D modeling, prototype development, and design for manufacturability (DFM) consultation. Our experienced engineers work closely with your team to optimize connector performance for your specific application.

What materials and plating options are available?

We work with various materials including brass (C260), beryllium copper (C17200), and stainless steel (316L). Plating options include gold (0.5-2.5μm), silver, palladium nickel, and tin. Material selection depends on your specific electrical, mechanical, and environmental requirements.

Do you offer magnetic Pogo Pin connector solutions?

Yes, we specialize in magnetic Pogo Pin connectors with various configurations (2-pin to 8-pin), waterproof ratings up to IP67, and magnetic forces ranging from 60g to 500g. These are ideal for wearable devices, charging applications, and quick-connect/disconnect requirements.

What industries do you serve with Pogo Pin connectors?

We serve diverse industries including consumer electronics, medical devices, automotive, aerospace, telecommunications, industrial automation, and military/defense. Our connectors are designed to meet specific industry standards and requirements such as FDA compliance for medical applications.

Do you provide technical support and after-sales service?

We provide comprehensive technical support including application consulting, troubleshooting, and product optimization. Our after-sales service includes warranty support, replacement parts, and ongoing technical assistance to ensure optimal performance of your Pogo Pin connector solutions.

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