6 популярных типа заклёпок и их распространённые области применения

Are you struggling to pick the right rivet for your project? Choosing the perfect rivet type can make or break your assembly’s strength and durability.

As a CNC machining expert at topcncpro, I’ve seen firsthand how the 6 popular types of rivets transform industries like aerospace, automotive, and construction. In this guide, you’ll discover the most common rivet applications, learn how to select the best one for your needs, and unlock insider tips to ensure flawless installations.

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What Are Rivets and Why They Are Used

Rivets are simple yet incredibly effective cylindrical fasteners composed of a shaft with a head on one end and a tail on the other. When installed, the tail is deformed or “buckled” to form a second head, securely clamping materials together. This design makes rivets uniquely reliable for creating permanent, strong joints.

Advantages of Rivets

Rivets offer several key benefits making them a top choice in countless industries:

• Прочность: Once installed, rivets resist loosening from vibration, unlike screws or bolts.
• Vibration resistance: Their permanent deformation holds materials tightly, ideal in high-stress or moving environments.
• Cost-effectiveness: Rivets are inexpensive, easy to produce, and require minimal tools.
• Versatility across materials: They work well with metal, plastic, and wood, covering a wide range of applications.

Comparing Rivets to Screws Bolts and Welding

Choosing the right fastener depends on the project requirements. Understanding how rivets stack up helps clarify when to use them:

Rivets shine in applications where permanent, vibration-proof joins are needed, without complex installation or high cost.

Versatility across Materials and Applications

One big reason rivets remain popular is their ability to work well with various materials such as:

• Металл: Aircraft, bridges, heavy machinery use rivets for structural integrity.
• Пластик: Electronics and appliance assembly benefit from low-stress rivet fasteners.
• Wood: Furniture and decorative items sometimes use rivets for secure joints without splitting wood.

This flexibility, combined with their known reliability, makes rivets a go-to solution in manufacturing, repair, and construction projects.

If you’re looking for precision and durability, especially in custom fasteners, topcncpro offers expert CNC machining services tailored to rivet production, ensuring top-notch quality for your projects.

The 6 Most Popular Types of Rivets and Their Common Applications

1 Solid Rivets Strong Reliable Structural Fasteners

Цельные заклёпки feature a solid cylindrical shaft with a pre-formed head on one end. When installed, the tail end is deformed or “upset” to create a second head, permanently locking the materials together. This simple yet robust design offers high strength and exceptional reliability, making solid rivets ideal for heavy-duty and structural uses.

Common applications include aerospace components, aircraft frames, bridges, and heavy machinery where load-bearing capacity and safety are critical. These rivets withstand vibration and stress better than many other fasteners.

For precision and quality in critical fields like aerospace, topcncpro’s CNC-machined solid rivets ensure exact specifications and consistent performance. Their tight tolerances and durable materials make them a top choice for demanding projects requiring structural integrity.

Blind Rivets Pop Rivets

Заклепки-глухари, often called заклепки, are hollow fasteners with a mandrel that’s pulled through from one side during installation. This design lets you install them when you only have access to one side of the joint—perfect for tricky spots where traditional rivets or bolts won’t work.

Common Applications of Blind Rivets

These rivets are popular in:

• Automotive repair – quick fixes and assembly tasks where access is limited
• Электроника – securing lightweight enclosures and components
• Furniture – joining metal parts or attaching hardware
• Jewelry making – delicate connections without damaging materials

Benefits of Using Blind Rivets

• Ideal for limited-access joints where two-sided installation isn’t possible
• Easy installation with basic tools like manual or pneumatic rivet guns
• Lightweight but durable enough for many everyday uses
• Cost-effective solution for quick, reliable fastening

Because they don’t require back-side access, blind rivets save time and effort on many projects, making them a go-to fastener across multiple industries. Their versatility and ease of use have solidified these rivets as a favorite choice for both professionals and DIYers in the US market.

Tubular Rivets Overview and Applications

Tubular rivets feature a partially hollow shank, making them distinct from solid rivets. This hollow design means they require less force to install, which makes the installation process easier and faster compared to solid rivets.

Common Uses of Tubular Rivets

You’ll often find tubular rivets in industries and products where lightweight and flexibility matter. Typical applications include:

• Leather goods like belts, wallets, and handbags where gentle fastening is needed without damaging the material.
• HVAC systems, where securing ductwork components calls for reliable yet lightweight fasteners.
• Lighting fixtures, which often require a neat assembly without heavy, bulky fasteners.
• Электроника assembly, where delicate parts need fastening without excessive force.

Why Choose Tubular Rivets

The main benefit of tubular rivets is their lightweight build and suitability for fastening softer materials without causing damage. Their hollow shank reduces the force needed during installation, lowering the risk of crushing or deforming thin or sensitive surfaces.

For projects involving leather, plastics, or light metals, tubular rivets strike a great balance between strength and ease of use. They are also popular where speed and reduced installation effort are priorities.

tubular rivets are a smart choice for applications requiring moderate strength, lightweight fasteners, and ease of installation, especially in softer or more delicate materials common in the U.S. manufacturing and repair sectors.

Split Rivets and Their Common Uses

Split rivets feature a unique design with a split shank that allows them to pierce soft materials easily. This makes them particularly effective when working with items that need a simple, yet secure fastening method without heavy-duty strength.

Description of Split Rivets

The split shaft separates as you install the rivet, creating a tight grip in materials like leather or plastic. Unlike solid or tubular rivets, split rivets don’t require special tools or high force for installation, making them accessible for quick fixes.

Common Applications for Split Rivets

Split rivets are widely used in:

• Leatherwork: securing straps, belts, and wallets
• Plastics: lightweight assembled components
• Home repairs: fixing household items
• Handbags and accessories: attaching decorative and functional parts

Their ability to pierce soft materials without causing damage or requiring extra labor makes them a top choice for projects that don’t demand structural strength.

Benefits of Using Split Rivets

• Easy to install: no need for rivet guns or complex tools
• Cost-effective: affordable option for non-structural uses
• Reliable for soft materials: holds securely without tearing or weakening

If your project involves softer materials and you need a simple, budget-friendly fastener, split rivets deliver efficiency and ease without overcomplicating the job.

Flush Rivets Countersunk Rivets Types and Uses

Flush rivets, also known as countersunk rivets, are designed to sit flush with the surface once installed. This means the rivet head won’t stick out, creating a smooth, clean finish. They are perfect when surface appearance and aerodynamics matter.

Common Applications for Flush Rivets

• Aircraft exteriors: Because reducing drag is critical, flush rivets keep surfaces sleek for better airflow.
• Marine products: Boats and ships use them to avoid snags and to protect against harsh weather.
• Aesthetic-focused projects: Flush rivets are popular for any job where a neat, professional look is a priority, like decorative metalwork or architectural fixtures.

Benefits of Flush Rivets

• Reduces aerodynamic drag: This makes them ideal for planes, race cars, and even some marine vessels where speed and efficiency matter.
• Enhances appearance: With no protruding heads, your project looks cleaner and more refined.
• Durable and reliable: They maintain strength without compromising the sleek surface.

Flush rivets make a big difference when you need both function and form. For U.S. customers working on projects demanding precision and a polished finish—think aerospace or custom marine work—flush rivets offer a smart fastening solution.

Drive Rivets Popular Types of Rivets and Their Common Applications

Drive rivets are a type of blind rivet that features a short mandrel installed by hammering. Unlike other rivets requiring special tools like rivet guns, drive rivets offer a quick and simple installation method, making them ideal for fast fixes where access might be limited.

Description of Drive Rivets

These rivets consist of a hollow body with a short mandrel inside. You don’t need to drill out the hole beforehand for many uses, and installation is done by tapping the mandrel into place with a hammer. This action expands the rivet body, securing materials together firmly.

Common Applications for Drive Rivets

Drive rivets are widely used in:

• Nameplates and signage
• Automotive trims and fasteners
• Decorative elements on appliances and furniture

Their ease of use makes them popular in situations where speed is critical but the joint doesn’t demand heavy structural strength.

Benefits of Drive Rivets

• Fast installation—no pull tools needed, just a hammer
• No need for drilling in some cases, saving time and effort
• Suitable for thin materials like sheet metal and plastic
• Cost-effective for decorative or light-duty fastening tasks

For U.S.-based projects, especially in automotive and commercial signage, drive rivets provide a straightforward, reliable option when speed and ease are priorities without sacrificing quality.

Using custom CNC machined rivets from providers like topcncpro can ensure precise fit and consistent performance, enhancing your project’s overall durability and appearance.

Как выбрать подходящую заклепку для вашего проекта

Выбор правильного rivet type can make or break your project’s success. Here’s how to narrow it down based on your needs:

Consider Material Compatibility

Rivets come in different materials like aluminum, steel, brass, and more. To ensure durability and reliability:

• Match rivet material with your base materials (metal, plastic, wood).
• For lightweight or corrosion-prone environments, aluminum rivets are often best.
• Выберите steel rivets for strength in heavy-duty applications.
• Используйте brass or copper rivets where electrical conductivity or decorative appeal matters.

Evaluate Joint Strength and Environmental Factors

Understand how much load your joint will face:

• High-stress or structural joints require high-strength rivets like solid rivets.
• For less critical, light-load applications, blind or split rivets may suffice.
• Consider exposure to moisture or chemicals; stainless steel rivets excel in устойчивость к коррозии for marine or outdoor use.

Assess Installation Access

Your ability to reach both sides of the joint affects which rivet will work:

• If you only have one-sided access, blind rivets (pop rivets) or drive rivets are ideal.
• When you can work on both sides, solid rivets or tubular rivets provide stronger, permanent fastening.

Use Professional CNC Machining for Custom Rivets

For specialized applications or tight tolerances, topcncpro’s custom CNC machining services deliver:

• Tailored rivet designs matching your exact specs.
• Precision that ensures a perfect fit and consistent performance.
• Support for complex materials and finishes.

Итог: Match rivet material to your project, consider joint strength and environment, plan for installation access, and lean on topcncpro’s expertise for custom needs. This approach saves time, cuts costs, and results in a solid, dependable fastener every time.

Rivet Materials and Their Impact on Applications

Выбор правильного rivet material is crucial because it affects strength, corrosion resistance, weight, and overall performance in your project. Each material has unique benefits that make it better suited for specific rivet applications, especially in industries like aerospace, automotive, and marine.

Aluminum Rivets

Aluminum rivets are prized for being lightweight and corrosion-resistant, making them a popular choice in the aerospace industry. Their low weight helps keep aircraft and vehicles efficient without sacrificing strength. Aluminum also works well with other light metals, which helps prevent galvanic corrosion when joining different materials.

• Best for aerospace fasteners and light-duty metal assemblies
• Excellent resistance to rust in humid and salty environments

Steel Rivets

When strength and durability are key, steel rivets are often the go-to. Steel’s robust nature makes these rivets ideal for construction, heavy machinery, and automotive applications where the joint must endure high stress or vibration.

• Known for strong hold and long-lasting performance
• Can be coated or galvanized for improved corrosion resistance in outdoor use

Stainless Steel Rivets

If your project faces harsh environments, such as marine or chemical exposure, stainless steel rivets offer superior resistance to rust and corrosion. They maintain strength under extreme conditions, making them perfect for marine products, outdoor structures, and industrial equipment.

• Combines corrosion resistance with solid mechanical strength
• Ideal for rivet applications requiring long-term exposure to moisture or chemicals

Brass and Copper Rivets

For applications needing electrical conductivity or a decorative finish, brass and copper rivets are excellent choices. Their natural resistance to corrosion and attractive metallic luster make them favored in electronics, plumbing, and decorative hardware.

• Soft metals that work well with delicate materials like wood or plastic
• Conductivity benefits in electrical component assembly

When picking rivet materials for your project, consider the balance between strength, weight, corrosion resistance, and appearance to ensure reliable performance. Using custom CNC machining services, like those from topcncpro, can also help you get rivets optimized for your unique needs.

Riveting vs Other Fastening Methods Rivet Types Compared to Welding Bolting and Screwing

Когда выбираете между rivets and other fastening methods like welding, bolting, or screwing, it’s key to weigh their strengths and weaknesses in your specific application.

Прочность и Надежность

• Rivets offer strong, vibration-resistant joints that are often more reliable over time than screws or bolts, especially in settings where parts move or flex.
• Сварка creates a permanent, high-strength bond by fusing metals together, which is often stronger than rivets. However, it can introduce stress concentrations and reduce flexibility.
• Bolts and screws provide strength and flexibility but can loosen under vibration unless secured properly.

Installation and Accessibility

• Rivets, особенно слепые заклёпки, excel when you have access to only one side of the parts being joined.
• Welding requires skilled labor and the right equipment, plus access to both sides and sometimes prepped surfaces.
• Bolts and screws are easier to install and remove but need room for a wrench or screwdriver on both ends or sides.

Tamper Resistance and Permanence

• Riveted joints tend to be tamper-proof and mostly permanent, which is a plus for safety-critical applications.
• Welding is also permanent but difficult to inspect without expensive tests.
• Bolts and screws are removable, making repairs or disassembly easier but less secure against tampering.

Cost and Speed

Выберите rivets when you need a durable, cost-effective, and vibration-resistant fastener suitable for metal, plastic, or wood, especially where one-sided access is a challenge. Welding is ideal if you need максимальная мощность and permanency but accept higher costs and longer setup times. Bolts and screws work best when disassembly and adjustment might be necessary.

Для custom rivet types and CNC machining precision tailored to your project, trust providers like topcncpro to deliver quality, saving you time and ensuring reliability in your fastening choices.

Tips for Effective Rivet Installation and Quality Fastening

Getting rivet installation right is key to strong, durable joints. Here are practical tips to ensure your rivets perform well every time, whether you’re working with solid rivets, blind rivets, or any other popular rivet types.

Use the Right Rivet Installation Tools

• Rivet guns are the go-to for blind rivets and pop rivets, providing consistent pull force.
• Hammers work best with drive and split rivets, especially for lighter applications.
• Pneumatic squeezers offer precision and speed for solid or tubular rivets in larger volume jobs.
  Using the correct tool is crucial for proper deformation of the rivet tail and secure fastening.

Check Hole Sizing for a Perfect Fit

• Drill holes 4 to 6 thousandths of an inch larger than the rivet diameter.
• Oversized holes reduce joint strength, while undersized holes risk damaging the rivet or materials.
• Accurate hole size ensures the rivet grips materials tightly without excess movement or stress.

Test Rivets Ahead of Time

• Always test rivet samples on prototypes before full production or installation.
• This helps confirm the strength, fit, and compatibility with your materials—metal, plastic, or wood.
• Trial runs prevent costly mistakes and rework down the line.

Leverage Precision CNC Machining for Consistent Rivets

At topcncpro, we use custom CNC machining to manufacture rivets with high precision and reliable quality. This consistency helps avoid common installation problems like misfits or weak joints, especially in critical industries like aerospace and automotive.

By following these tips and using the right tools alongside high-quality rivets, your projects will achieve secure, long-lasting joints tailored to your specific application needs.