Leading manufacturer of custom plastic gears using advanced injection molding and CNC machining technologies. Delivering lightweight, corrosion-resistant, and cost-effective gear solutions for diverse industrial applications.
We specialize in manufacturing high-precision plastic gears that offer superior performance, reduced weight, and cost-effectiveness compared to traditional metal alternatives. Our advanced manufacturing capabilities ensure consistent quality and reliability across all applications.
High-volume production using precision injection molding technology. Single and multi-cavity molds with proprietary no weld-line technology for enhanced strength and durability.
Precision CNC machining for complex geometries and tight tolerances. Ideal for prototypes, small batches, and specialized gear configurations requiring exceptional accuracy.
Comprehensive range of engineering plastics including Nylon, POM, PEEK, and specialized compounds optimized for specific operating conditions and performance requirements.
Our state-of-the-art injection molding facilities utilize advanced multi-cavity tooling and proprietary manufacturing techniques to produce plastic gears with exceptional dimensional accuracy and surface finish. We maintain strict process controls to ensure consistent quality across large production runs.
For complex gear geometries and prototyping, our advanced CNC machining centers provide unmatched precision and flexibility. We can machine internal gears, helical profiles, and custom tooth forms with tolerances as tight as ±0.005mm.
Comprehensive quality control including dimensional inspection, material testing, and performance validation. Every gear undergoes rigorous testing to ensure it meets or exceeds specified requirements before shipment.
Our extensive material portfolio ensures optimal performance for every application. We help you select the right plastic material based on operating conditions, load requirements, and environmental factors.
Self-lubricating, high wear resistance, excellent fatigue properties. Operating temperature: -40°C to 120°C. Ideal for high-load applications.
Superior dimensional stability, low moisture absorption, excellent surface hardness. Operating temperature: -40°C to 90°C. Perfect for precision applications.
Exceptional chemical resistance, highest temperature capability, superior mechanical properties. Operating temperature: -50°C to 250°C. Premium performance material.
Glass-filled, carbon-filled, and custom formulations for specific requirements. Enhanced strength, stiffness, and thermal properties for demanding applications.
Our plastic gears serve critical functions across diverse industries, providing reliable performance in demanding environments while offering significant advantages over traditional metal alternatives.
Window regulators, HVAC systems, power steering assemblies, and transmission components. Our plastic gears reduce vehicle weight while maintaining durability and performance standards.
Precision pumps, robotic surgery equipment, diagnostic instruments, and laboratory automation. Biocompatible materials ensure safe operation in medical environments.
Conveyor systems, packaging machinery, robotics, and motion control applications. Quiet operation and self-lubricating properties reduce maintenance requirements.
Office equipment, household appliances, power tools, and electronic devices. Lightweight design and noise reduction enhance user experience.
Aircraft systems, UAV mechanisms, and precision instruments. High-performance plastics withstand extreme conditions while reducing overall system weight.
Boat equipment, underwater systems, and offshore platforms. Corrosion resistance eliminates the need for protective coatings and extends service life.
Up to 5 times lighter than equivalent metal gears, reducing system inertia and energy consumption while improving dynamic performance.
Natural vibration damping properties significantly reduce noise levels, making them ideal for consumer applications and office environments.
Immune to rust and corrosion, enabling operation in harsh environments including marine, chemical, and outdoor applications without protective coatings.
Many plastic materials offer inherent lubrication properties, eliminating the need for external lubricants and reducing maintenance requirements.
50-90% cost reduction compared to machined metal gears, with faster production cycles and reduced secondary operations.
Our commitment to quality ensures every plastic gear meets the highest standards of precision, durability, and performance through rigorous testing and certification processes.
Quality management system certification ensuring consistent product quality and customer satisfaction.
Aerospace quality management standard for critical applications requiring highest reliability standards.
Medical device quality management system for healthcare and pharmaceutical applications.
Environmental compliance ensuring restriction of hazardous substances in electronic equipment.
Raw material verification and quality testing to ensure only premium materials enter production.
Continuous monitoring during manufacturing to maintain dimensional accuracy and surface quality.
Comprehensive testing including dimensional verification, performance testing, and packaging inspection.
Get answers to common questions about plastic gear manufacturing, materials, and applications.
Plastic gears offer significant advantages including 80% weight reduction, 60% noise reduction, corrosion resistance, self-lubrication properties, and 50-90% lower production costs. They’re ideal for applications where these characteristics are valued over maximum load capacity.
Material selection depends on operating temperature, load requirements, chemical exposure, and environmental conditions. Nylon offers excellent wear resistance, POM provides dimensional stability, and PEEK delivers superior high-temperature performance. Our engineering team can help you select the optimal material for your specific application.
Injection molding is ideal for high-volume production (1000+ pieces) with consistent quality and lower per-part costs. CNC machining is better for prototypes, small batches (5-50 pieces), or complex geometries requiring tight tolerances. We can recommend the most cost-effective approach based on your quantity and specifications.
Injection molded gears typically achieve ±0.05mm tolerances, while CNC machined gears can reach ±0.005mm tolerances. Specific tolerances depend on gear size, material properties, and manufacturing method. We provide detailed tolerance capabilities during the quotation process.
CNC machined prototypes: 5-10 business days. Injection molded parts: 2-4 weeks for tooling plus 1-2 weeks for production. Rush orders can be accommodated with expedited scheduling. Lead times vary based on complexity, quantity, and current production schedule.
Many plastic materials, particularly Nylon and POM, offer self-lubricating properties, eliminating the need for external lubrication in most applications. This reduces maintenance requirements and operational costs while preventing contamination in sensitive environments like food processing or medical equipment.
We maintain ISO 9001:2015, AS9100D, and ISO 13485 certifications. Standard quality documentation includes dimensional inspection reports, material certifications, and performance test results. Additional testing such as torque testing, fatigue testing, and environmental testing can be provided upon request.
Yes, our engineering team provides design optimization services including tooth profile analysis, material selection guidance, and manufacturing method recommendations. We use advanced CAD software and finite element analysis to optimize gear designs for performance, manufacturability, and cost-effectiveness.
Профессиональные услуги по ЧПУ-обработке и производству индивидуальных деталей, отвечающие вашим требованиям точной обработки с быстрой доставкой высококачественных компонентов.
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